Analysis of Pulsed Laser Welding Parameters Effect on Weld Geometry of 316L Stainless Steel using DOE

Authors

1 1.Department of Materials Engineering, Isfahan University of Technology, Isfahan, Iran.

2 2. Institute of Materials and Energy, Iranian Space Research Center, Isfahan, Iran.

Abstract

In the present study, the optimization of pulsed Nd:YAG laser welding parameters was done on a lap-joint of a 316L stainless steel foil in order to predict the weld geometry through response surface methodology. For this purpose, the effects of laser power, pulse duration, and frequency were investigated. By presenting a second-order polynomial, the above-mentioned statistical method was managed to be well employed to evaluate the effect of welding parameters on weld width. The results showed that the weld width at the upper, middle and lower surfaces of weld cross section increases by increasing pulse durationand laser power; however, the effects of these parameters on the mentioned levels are different. The effect of pulse duration in the models of weld upper, middle and lower widths was calculated as 76, 73 and 68%, respectively. Moreover, the effect of power on theses widths was determined as 18, 24 and 28%, respectively. Finally, by superimposing these models, optimum conditions were obtained to attain a full penetration weld and the weld with no defects.

Keywords


1. Wang, H., Sweikart, M. A., and Turner, J. A., “Stainless Steel as Bipolar Plate Material for Polymer Electrolyte Membrane Fuel Cells”, Journal of Power Sources, Vol. 115, No. 2, pp. 243-251, 2003.
2. Laedre, S., “Investigation of Metallic Bipolar Plates for Pem Fuel Cells”, Master Thesis, Norwegian University of Science and Technology, Norway, 2011.
3. Blunk, R. H., Elhamid, M. H. A., Lisi, D. J., Mikhail, Y. M., and Budinski, M. K., “Adhesive Bonds for Metalic Bipolar Plates”, US Patent 6942941 B2, 2005.
4. P’ng, D., and Molian, P., “Q-Switch Nd: YAG Laser Welding of AISI 304 Stainless Steel Foils”, Materials Science and Engineering: A, Vol. 486,
No. 1, pp. 680-685, 2008.
5. Ventrella, V. A., Berretta, J. R., and De Rossi, W., “Pulsed Nd: YAG Laser Seam Welding of AISI 316L Stainless Steel Thin Foils”, Journal of Materials Processing Technology, Vol. 210, No. 14, pp. 1838-1843, 2010.
6. Moradi, M., and Ghoreishi, M., “Influences of Laser Welding Parameters on the Geometric Profile of Ni-Base Superalloy Rene 80 Weld-Bead”, The International Journal of Advanced Manufacturing Technology, Vol. 55, No. 1-4, pp. 205-215, 2011.
7. Yan, S., Hong, Z., Watanabe, T., and Jingguo, T., “CW/PW Dual-Beam YAG Laser Welding of Steel/Aluminum Alloy Sheets”, Optics and Lasers in Engineering, Vol. 48, No. 7, pp. 732-736, 2010.
8. Liang, F., Chendong, H., Yansong, Z., Wei, H., and Linfa, P., “Laser Weld-bonding Method of Bipolar Plate of Fuel Cell”, CN Patent 102581487 A, 2012.
9. Ventrella, V.A., Pulsed Nd: YAG Laser Applied in Microwelding, In Nd: YAG laser, (Eds) Dumitras Dan, C., InTech, Croatia, p. 255-278, 2012.
10. Ventrella, V. A., Berretta, J. R., and de Rossi, W., “Application of Pulsed Nd: YAG Laser in Thin Foil Microwelding”, International Journal of Materials and Product Technology, Vol. 48, No. 1-4, pp. 194-204, 2014.
11. Tadamalle, A., Reddy, Y., and Ramjee, E., “Influence of Laser Welding Process Parameters on Weld Pool Geometry and Duty Cycle”, Advances in Production Engineering & Management, Vol. 8, No. 1, pp. 52, 2013.
12. Chai, D., Wu, D., Ma, G., Zhou, S., Jin, Z., and Wu, D., “The Effects of Pulse Parameters on Weld Geometry and Microstructure of a Pulsed Laser Welding Ni-Base Alloy Thin Sheet with Filler Wire”, Metals, Vol. 6, No. 10, p. 237, 2016.
13. Benyounis, K., Olabi, A. G., and Hashmi, M., “Multi-Response Optimization of CO2 Laser-Welding Process of Austenitic Stainless Steel”, Optics & Laser Technology, Vol. 40, No. 1, pp. 76-87, 2008.
14. Olabi, A., Benyounis, K., and Hashmi, M., “Application of Response Surface Methodology in Describing the Residual Stress Distribution in CO2 Laser Welding of AISI 304”, Strain, Vol. 43, No. 1, pp. 37-46, 2007.
15. Ruggiero, A., Tricarico, L., Olabi, A., and Benyounis, K., “Weld-Bead Profile and Costs Optimisation of the CO2 Dissimilar Laser Welding Process of Low Carbon Steel and Austenitic Steel AISI 316”, Optics & Laser Technology, Vol. 43, No. 1, pp. 82-90, 2011.
16. Montgomery, D. C., Design and Analysis of Experiments, 8th Ed., John Wiley & Sons, New York, 2012.
17. Montgomery, D. C., Design and Analysis of Experiments, Minitab Manual, John Wiley & Sons, 7th Ed, John Wiley & Sons, Chichester, 2010.
18. Zhao, H., White, D., and DebRoy, T., “Current Issues and Problems in Laser Welding of Automotive Aluminium Alloys”, International Materials Reviews, Vol. 44, No. 6, pp. 238-266, 1999.
19. He, X., DebRoy, T., and Fuerschbach, P., “Probing Temperature During Laser Spot Welding from Vapor Composition and Modeling”, Journal of Applied Physics, Vol. 94, No. 10, pp. 6949-6958, 2003.
20. He, X., “Heat Transfer, Fluid Flow and Mass Transfer in Laser Welding of Stainless Steel with Small Length Scale”, Ph.D. Thesis, The Pennsylvania State University, Pennsylvania, 2006.
21. Basu, B., and Date, A., “Numerical Study of Steady State and Transient Laser Melting Problems-I. Characteristics of Flow Field and Heat Transfer”, International Journal of Heat and Mass Transfer, Vol. 33, No. 6, pp. 1149-1163, 1990.

ارتقاء امنیت وب با وف ایرانی