High Temperature Erosion- Oxidation Behavior of Nickel- Based Alloys Containing Mo in Fluidized Bed Waste Incineration

Authors

1 Division of Materials Engineering, University of Bonab, Bonab, Iran.

2 Division of Materials Science and Engineering, Hokkaido University, Sapporo, Japan.

Abstract

High-temperature erosion-oxidation behavior of nickel-based alloys containing 0-7 wt.% Mo in fluidized bed waste incineration conditions was studied. A stream of hot condensed air with a flow rate of 25 L/min caused hot silica sand (700 °C) mixed with 0.5 wt.% of chloride salts to hit the specimens for 250 h. By removing the erosive factor, the high-temperature oxidation behavior of the alloys in air and air-chlorine atmospheres was studied at 520 and 560 °C for 100 h. Mass gain measurement due to oxidation followed by thickness loss measurement in the erosion-oxidation tests showed that an increased Mo content led to improved oxidation resistance as a result of reduced scaling rate. However, under simultaneous oxidation and erosion conditions, the lower oxidation rate of the alloy with 7 wt.% Mo caused rapid removal of the protective scale and a reduction in erosion-oxidation resistance of the alloy. Under these conditions, the alloy with 3 wt.% Mo showed the smallest removal rate. Microscopic observations and XRD analysis confirmed formation of Cr2O3/NiCr2O4 scales on the surface.  Mo-free alloy with lowest oxidation resistance showed a higher erosion-oxidation resistance. However, the high oxidation rate of this alloy led to a severe Cr-depletion and internal oxidation in subsurface region.

Keywords

References

1. Norling, R., and Olefjord, I., “Erosion–Corrosion of Fe- and Ni-based Alloys at 550°C”, Wear, Vol. 254, No. 1, pp. 173-184, 2003.
2. Hou, P. Y., Niu, Y., Sum, T. J., and Stringer, J., “Effect of HCl on the Corrosion and Wear of In-bed Tubes in a Laboratory Simulated Bubbling Fluidized Bed”, Wear, Vol. 233-235, pp. 635-646, 1999.
3. Roy, M., Ray, K. K., and Sundararajan, G., “Erosion-Oxidation Interaction in Ni and Ni-20Cr Alloy”, Metallurgical and Materials Transactions A, Vol. 32, No. 6, pp. 1431-1451, 2001.
4. Kang, C. T., Pettit, F. S., and Birks, N., “Mechanisms in the Simultaneous Erosion-Oxidation Attack of Nickel and Cobalt at High Temperature”, Metallurgical and Materials Transactions A, Vol. 18, No. 10, pp. 1785-1803, 1987.
5. Rishel, D. M., Pettit, F. S., and Birks, N., “Some Principal Mechanisms in the Simultaneous Erosion and Corrosion Attack of Metals at High Temperatures”, Materials Science and Engineering A, Vol. 143, No. 1, pp. 197-211, 1991.
6. Wellman, R. G., and Nicholls, J. R., “High Temperature Erosion-Oxidation Mechanisms, Maps and Models”, Wear, Vol. 256, No. 9, pp. 907-917, 2004.
7. Nielsen, H. P., Frandsen, F. J., Dam-Johansen, K., and Baxter, L. L., “The Implications of Chlorine-Associated Corrosion on the Operation of Biomass-Fired Boilers”, Progress in Energy and Combustion Science, Vol. 26, No. 3, pp. 283-298, 2000.
8. Chang, S. L., Pettit, F. S., and Birks, N., “Interaction between Erosion and High-Temperature Corrosion of Metals: The Erosion-Affected Oxidation Regime”, Oxidion of Metals, Vol. 34, No. 1, pp. 23-45, 1990.
9. Tylczak, J. H., “Erosion-Corrosion of Iron and Nickel Alloys at Elevated Temperature in a Combustion Gas Environment”, Wear, Vol. 302, No. 1, pp. 1633-1641, 2013.
10. Hou, P., MacAdam, S., Niu, Y., and Stringer, J., “High Temperature Degradation by Erosion-Corrosion in Bubbling Fluidized Bed Combustors”, Materials Research, Vol. 7, No. 1, pp. 71-80, 2004.
11. Tong, C., Introduction to Materials for Advanced Energy Systems, Springer, Switzerland, 2019.
12. Mishra, S. B., Chandra, K., and Prakash, S., “Erosion-Corrosion Behaviour of Nickel and Iron Based Superalloys in Boiler Environment”, Oxidation of Metals, Vol. 83, No. 1-2, pp. 101-117, 2014.
13. Young, D. J., High Temperature Oxidation and Corrosion of Metals, 2nd ed. Elsevier Ltd, 2016.
14. Lai, G. Y., High-Temperature Corrosion and Materials Applications. ASM International, 2007.
15. Davis, J. R., Alloying: Understanding the Basics, Vol. 3, ASM International, 2001.
16. Chen, L., Lan, H., Huang, C., Yang, B., Du, L., and Zhang, W., “Hot Corrosion Behavior of Porous Nickel-Based Alloys Containing Molybdenum in the Presence of NaCl at 750°C”, Engineering Failure Analysis, Vol. 79, pp. 245-252, 2017.
17. Elliott, P., and Hampton, A. F., “The Influence of Ternary Additions of W, Mo, Ti, Ta, and Nb on the Isothermal and Cyclic Oxidation of Ni-10Cr Alloy”, Oxidation of Metals, Vol. 14, No. 5, pp. 449-468, 1980.
18. Peters, K. R., Whittle, D. P., and Stringer, J., “Oxidation and Hot Corrosion of Nickel-Based Alloys Containing Molybdenum”, Corrosion Science, Vol. 16, No. 11, pp. 791-804, 1976.
19. Mizutani, M., “Study on High Temperature Oxidation of Ni-Cr Ceramic Alloys. Effects of Cr and Mo”, Aichi Gakuin Daigaku Shigakkai Shi, Vol. 28, No. 1, pp. 59-78, 1990.
20. Emami, M., and Hayashi, S., ”A New Method for the Experimental Evaluation of High-Temperature Erosion-Corrosion in Fluidized Bed Waste Incineration Conditions”, Journal of Advanced Materials in Engineering, Vol. 38, No. 3, pp. 101-113, 2019. (In Farsi).
21. Schutze, M., Protective Oxide Scales and Their Breakdown, 1st ed. Wiley, 1997.
22. Yu, X., Gulec, A., Andolina, C. M., Zeitchick, E. J., Gusieva, K., Yang, J. C., Scully, J. R., Perepezko, J. H., and Marks, L. D., “In Situ Observations of Early Stage Oxidation of Ni-Cr and Ni-Cr-Mo Alloys”, Corrosion, Vol. 74, No. 9, pp. 939-946, 2018.
23. Pettit, F., Design of Structural Alloys with High-Temperature Corrosion Resistance, PP. 597-621, In Robert B. A. W., and Jaffee, I., (Eds.), Fundamental Aspects of Structural Alloy Design, New York: Plenum Press, 1977.
24. Bataillou, L., Martinelli, L., Desgranges, C., Bosonnet, S., Ginestar, K., Miserque, F., Wouters, Y., Latu-Romain, L., Pugliara, A., Proietti, A., and Monceau, D., “Growth Kinetics and Characterization of Chromia Scales Formed on Ni-30Cr Alloy in Impure Argon at 700 °C”, Oxidation of Metals, Vol. 93, pp. 329-353, 2020.
25. Yun, D. W., Seo, H. S., Jun, J. H., Lee, J. M., and Kim, K. Y., “Molybdenum Effect on Oxidation Resistance and Electric Conduction of Ferritic Stainless Steel for SOFC Interconnect”, International Journal of Hydrogen Energy, Vol. 37, No. 13, pp. 10328-10336, 2012.
26. Sadeghi, E., and Joshi, S., “Chlorine-Induced High-Temperature Corrosion and Erosion-Corrosion of HVAF and HVOF-sprayed Amorphous Fe-Based Coatings”, Surface and Coatings Technology, Vol. 371, pp. 20-35, 2019.
27. Link, R. J., Birks, N., Pettit, F. S., and Dethorey, F., “The Response of Alloys to Erosion-Corrosion at High Temperatures”, Oxidation of Metals, Vol. 49, No. 3, pp. 213-236, 1998.
28. Birks, N., and Meier, G. H., Introduction to the High-temperature Oxidation of Metals, 2nd ed. New York: Cambridge University Press, 2006.
29. Noguchi, M., Yakuwa, H., Miyasaka, M., Sakamoto, H., Kosugi, Sh., and Narita, T., “High Temperature Erosion-Corrosion Bahavior of Boiler Tube Materials in Fluidized-Bed Waste Incinerator Conditions”, Proceedings of High Temperature Corrosion and Protection 2000, pp. 573-578, 2000.
30. Roy, M., “Approaches to Enhance Elevated Temperature Erosion Resistance of Ni-Base Superalloys”, Materials at High Temperature, Vol. 36, No. 2, pp. 142-156, 2019.
Journal of Advanced Materials in Engineering (Esteghlal)
Volume 39, Issue 3
December 2020
Pages 41-54

Files

Share

How to cite

Statistics

تحت نظارت وف ایرانی