Development of Copper-Ferrite Spinel Coating on AISI 430 Steel Used as Solid Oxide Fuel Cell

Authors

1 1. Department of Mechanical Engineering, Persian Gulf University, Boshehr, Iran. 2. Department of Materials Engineering, Isfahan University of Technology, Isfahan, Iran.

2 Department of Materials Engineering, Isfahan University of Technology, Isfahan, Iran.

Abstract

The bare and pre-oxidized AISI 430 pieces were screen printed by copper ferrite spinel coatings. Good bonding between the coating and the substrate was achieved by the reactive sintering process of the reduced coating. The energy dispersive X-ray spectroscopy (EDS) analysis revealed that the scale is a double layer consisting of a chromia-rich subscale and an outer Cu/Fe-rich spinel. The results showed that the spinel protection layer not only significantly decreased the area specific resistance (ASR), but also inhibited the subscale growth by acting as a barrier to the inward diffusion of oxygen. ASRs of 19.7 and 32.5 mΩ.cm2, much lower than that of the bare substrate (153.4 mΩ.cm2), at 800 °C after 400 h oxidation were achieved for the bare and pre-oxidized copper ferrite spinel coated samples, respectively. Excellent, stable ASR (20.5 mΩ.cm2) was obtained with copper ferrite coating after 600 h of exposure at 800 °C. The high electrical conductivity of CuFe2O4 and its doping by Mn, the growth reduction of Cr2O3 oxide scale and the good coating to substrate adherence are proposed to be responsible for substantial improvement in electrical conductivity.

Keywords


1. Ou, D. R., Cheng, M., and Wang, X. L., “Development of Low-Temperature Sintered Mn[Co Spinel Coatings on Fe-Cr Ferritic Alloys for Solid Oxide Fuel Cell Interconnect Applications”, Journal of Power Sources, Vol. 236, pp. 200-206, 2013.
2. Grolig, J. G., Alnegren, P., Froitzheim, J., and Svensson, J. E., “Copper Iron Conversion Coating for Solid Oxide Fuel Cell Interconnects”, Journal of Power Sources, Vol. 297, pp. 534-539, 2015.
3. Hua, B., Zhang, W., Wu, J., Pu, J., Chi, B., and Jian, L., “A Promising NiCo2O4 Protective Coating for Metallic Interconnects of Solid Oxide Fuel Cells”, Journal of Power Sources, Vol. 195, pp. 7375-7379, 2010.
4. Aznam, I., Mah, C. W. J., Muchtar, A., Somalu, R. M., and Ghazali, J. M., “Electrophoretic Deposition of (Cu,Mn,Co)3O4 Spinel Coating on SUS430 Ferritic Stainless Steel: Process and Performance Evaluation for Solid Oxide Fuel Cell Interconnect Applications”, Journal of the European Ceramic Society, Vol. 41, pp. 1360-1373, 2021.
5. Jalilvand, G., and Faghihi-Sani, M. A., “Fe Doped Ni-Co Spinel Protective Coating on Ferritic Stainless Steel for SOFC Interconnect Application”, International Journal of Hydrogen Energy, Vol. 38, pp. 12007-12014, 2013.
6. Talic, B., Venkatachalam, V., Hendriksen, P. V., and Kiebach, R., “Comparison of MnCo2O4 Coated Crofer 22 H, 441, 430 as Interconnects for Intermediate-Temperature Solid Oxide Fuel Cell Stacks”, Journal of Alloys and Compounds, Vol. 821, p. 153229, 2020.
7. Shaigan, N., Qu, W., Ivey, D. G., and Chen, W., “A Review of Recent Progress in Coatings, Surface Modifications and Alloy Developments for Solid Oxide Fuel Cell Ferritic Stainless Steel Interconnects”, Journal of Power Sources, Vol. 195, pp. 1529-1542, 2010.
8. Cheng, F., and Sun, J., “Fabrication of a Double-Layered Co-Mn-O Spinel Coating on Stainless Steel via the Double Glow Plasma Alloying Process and Preoxidation Treatment as SOFC Interconnect”, International Journal of Hydrogen Energy, Vol. 44, No. 33, pp. 18415-18424, 2019.
9. Lee, C., and Bae, J., “Oxidation-Resistant Thin Film Coating on Ferritic Stainless Steel by Sputtering for Solid Oxide Fuel Cells”, Thin Solid Films, Vol. 516, pp. 6432-6437, 2008.
10. Yang, Z., Xia, G. G., Li, X. H., and Stevenson, J. W., “(Mn,Co)3O4 Spinel Coatings on Ferritic Stainless Steels for SOFC Interconnect Applications”, International Journal of Hydrogen Energy, Vol. 32, pp. 3648-3654, 2007.
11. Zhang, W., Hua, B., Duan, N., Pu, J., Chi, B., and Li, J., “Cu-Fe Spinel Coating as Oxidation Barrier for Fe-16Cr Metallic Interconnect in Solid Oxide Fuel Cells”, Journal of the Electrochemical Society, Vol. 159, pp. C388-C392, 2012.
12. Basu, R., Knott, N., and Petric, A., “Development of a CuFe2O4 Interconnect Coating”, Proceedings of the Ninth International Symposium on Solid Oxide Fuel Cells (SOFC-IX), Vol. 2, pp. 1859-1865, Singhal, S. C., and Mizusaki, J., (Eds.), The Electrochemical Society Inc., Pennington, NJ, USA, 2005.
13. Hosseini, S. N., Enayati, M. H., Karimzadeh, F., and Sammes, N. M., “Formation Mechanism, Crystallite Growth and Electrical Conductivity of Nano-Crystalline CuxFe3−xO4 (0.75 ≤ x ≤ 1.25) Spinels Prepared by Glycine-Nitrate Process”, Thermochimica Acta, Vol. 639, pp. 91-97, 2016.
14. Hosseini, S. N., Enayati, M. H., Karimzadeh, F., and Sammes, N. M., “Synthesizing CuFe2O4 Spinel Powders by a Combustion-Like Process for Solid Oxide Fuel Cell Interconnects Coating”, International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering, Vol. 9, pp. 787-790, 2015.
15. Hosseini, S. N., Karimzadeh, F., Enayati, M. H., and Sammes, N. M., “Oxidation and Electrical Behavior of CuFe2O4 Spinel Coated Crofer 22 APU Stainless Steel for SOFC Interconnect Application”, Solid State Ionics, Vol. 289, pp. 95-105, 2016.
16. Shannon, R. D., “Revised Effective Ionic Radii and Systematic Studies of Interatomic Distances in Halides and Chalcogenides”, Acta Crystallographica, Vol. A32, pp. 751-767, 1976.
17. Grolig, J. G., Froitzheim, J., and Svensson, J. E., “Coated Stainless Steel 441 as Interconnect Material for Solid Oxide Fuel Cells: Oxidation Performance and Chromium Evaporation”, Journal of Power Sources, Vol. 248, pp. 1007-1013, 2014.
18. Rufner, J., Gannon, P., White, P., Deibert, M., Teintze, S., Smith, R., and Chen, H., “Oxidation Behavior of Stainless Steel 430 and 441 at 800 °C in Single (Air/Air) and Dual Atmosphere (Air/Hydrogen) Exposures”, International Journal of Hydrogen Energy, Vol. 33, pp. 1392-1398, 2008.
19. Kurokawa, H., Kawamura, K., and Maruyama, T., “Oxidation Behavior of Fe-16Cr Alloy Interconnect for SOFC Under Hydrogen Potential Gradient”, Solid State Ionics, Vol. 168, pp. 13-21, 2004.
20. Cox, M. G. C., Mcenaney, B., and Scott, V. D., “A Chemical Diffusion Model for Partitioning of Transition Elements in Oxide Scales on Alloys”, The Philosophical Magazine: A Journal of Theoretical Experimental and Applied Physics, Vol. 26, pp. 839-851, 1972.
21. Sabioni, A. C. S., Huntz, A. M., Borges, L. C., and Jomard, F., “First STUDY of Manganese Diffusion in Cr2O3 Polycrystals and Thin Films by SIMS”, Philosophical Magazine, Vol. 87, pp. 1921-1937, 2007.
22. Hosseini, N., Abbasi, M. H., Karimzadeh, F., and Choi, G. M., “Development of Cu1.3Mn1.7O4 Spinel Coating on Ferritic Stainless Steel for Solid Oxide Fuel Cell Interconnects”, Journal of Power Sources, Vol. 273, pp. 1073-1083, 2015.
23. Sohn, R., and Narita, T., “Influence of Pre-Oxidation on the Corrosion and Mechanical Strength of Fe–25Cr and Fe-25Cr-20Ni Alloys at 973 K”, Oxidation of Metals, Vol. 65, pp. 181-194, 2006.
24. Huang, W., Gopalan, S., Pal, U. B., and Basu, S., “Evaluation of Electrophoretically Deposited CuMn1.8O4 Spinel Coatings on Metallic Interconnects for SOFC Applications”, ECS Transactions, Vol. 13, pp. 405-411, 2008.
25. Dayaghi, A. M., Askari, M., Rashtchi, H., and Gannon, P., “Fabrication and High-Temperature Corrosion of Sol-Gel Mn/Co Oxide Spinel Coating on AISI430”, Surface and Coatings Technology, Vol. 223, pp. 110-114, 2013.
26. Ebrahimifar, H., and Zandrahimi, M., “Oxidation and Electrical Behavior of AISI430 Coated with Cobalt Spinels for SOFC Interconnect Applications”, Surface and Coatings Technology, Vol. 206, pp. 75-81, 2011.
27. Mazen, S. A., and Zaki, H. M., “Ti4+ and Ge4+ Ionic Substitution in Cu-Ferrite, Electrical Conductivity and Thermoelectric Power”, Journal of Magnetism and Magnetic Materials, Vol. 248, pp. 200-215, 2002.
28. Gannon, P. E., and University, M. S., Study of Solid Oxide Fuel Cell Interconnects, Protective Coatings and Advanced Physical Vapor Deposition Techniques, Montana State University, 2007.
29. Chen, X., Hou, P. Y., Jacobson, C. P., Visco, S. J., and De Jonghe, L. C., “Protective Coating on Stainless Steel Interconnect for SOFCs: Oxidation Kinetics and Electrical Properties”, Solid State Ionics, Vol. 176, pp. 425-433, 2005.
30. Xu, Y., Wen, Z., Wang, S., and Wen, T., “Cu Doped Mn-Co Spinel Protective Coating on Ferritic Stainless Steels for SOFC Interconnect Applications”, Solid State Ionics, Vol. 192, pp. 561-564, 2011.

ارتقاء امنیت وب با وف ایرانی