اثر پارامترهای آبکاری پالسی بر میزان رسوب ذرات تقویت‌کننده در پوشش کامپوزیتی نیکل-تنگستن/اکسید سریم

نوع مقاله : مقاله پژوهشی

نویسنده

دانشکده مهندسی مواد، مجتمع آموزش عالی فنی و مهندسی

چکیده

اخیراً، پوشش‌های نیکل-تنگستن (Ni-W) به‌عنوان یک لایه مقاوم به خوردگی، مقاوم در برابر سایش و دارای سختی بالا توسط بسیاری از محققین مورد بررسی قرار گرفته‌اند. با این‌حال، برای بهبود عملکرد این پوشش‌ها، از ذرات تقویت‌کننده و تشکیل کامپوزیت نیز استفاده می‌شود. بنابراین در این کار تحقیقاتی پوشش کامپوزیتی نیکل-تنگستن تقویت شده با ذرات اکسید سریم (CeO2) به روش آبکاری الکتریکی با جریان پالسی بر روی فلز مس خالص ایجاد شد. با استفاده از میکروسکوپ الکترونی روبشی گسیل میدانی (FESEM)، ریز ساختار، ترکیب شیمیایی و ضخامت پوشش اعمالی مورد بررسی قرار گرفت. آنالیز اشعه ایکس (XRD) برای تعیین فازهای تشکیل شده در پوشش اعمالی استفاده شد. اثر پارامترهای فرایند آبکاری پالسی شامل درصد زمان روشنایی، فرکانس و شکل موج جریان بر روی میزان هم رسوبی ذرات تقویت‌کننده در زمینه نیکل-تنگستن مورد بررسی قرار گرفت. نتایج نشان داد درصد افزایش زمان روشنایی تا 70 درصد، افزایش فرکانس تا 100 هرتز و استفاده از جریان پالسی با شکل موج مربعی باعث رسوب ذرات بیشتری در پوشش شد. پوشش کامپوزیتی تحت این شرایط بهینه، با توزیع یکنواخت از ذرات تقویت‌کننده، ضخامت یکنواخت و چسبندگی بسیار خوب به زیرلایه، تشکیل شد.

کلیدواژه‌ها

موضوعات


عنوان مقاله [English]

Effect of Pulse Electroplating Parameters on the Deposition of Reinforcing Particles in Ni-W/CeO2 Composite Coating

نویسنده [English]

  • F. Saeidpour
Department of Materials Engineering, Esfarayen University of Technology, Esfarayen, North Khorasan Province. Iran
چکیده [English]

Recently, nickel-tungsten (Ni-W) coatings have been investigated by many researchers as a corrosion-resistant, wear-resistant, and high-hardness layer. However, reinforcing particles is also used to form composite and improve the performance of these coatings. Therefore, in this research work, Ni-W composite coating reinforced with CeO2 particles was formed by electroplating method with pulse current on pure copper metal. The microstructure, chemical composition, and thickness of the applied coating were investigated using field emission scanning electron microscope (FESEM). X-ray diffraction (XRD) was used to determine the phases formed in the applied coating. The effect of the parameters of the pulse plating process, including duty cycle, frequency, and waveform was investigated on the co-precipitation of reinforcing particles in the Ni-W matrix. The results showed that increasing duty cycle up to 70%, increasing the frequency up to 100 Hz, and using pulsed current with a square wave shape caused more particles to deposit in the coating. Under these optimal conditions, the composite coating was formed with uniform distribution of reinforcing particles, uniform thickness, and very good adhesion to the substrate.

کلیدواژه‌ها [English]

  • Pulse electroplating
  • Ni-W/CeO2 composite coating
  • Duty cycle
  • Frequency
  • Waveform
  1. Allahyarzadeh MH, Aliofkhazraei M, Rezvanian AR, Torabinejad V, Sabour Rouhaghdam AR. Ni-W electrodeposited coatings: Characterization, properties and applications. Surface and Coatings Technology. 2016;307:978-1010.
  2. Popczyk M, Łosiewicz B. Production and structure of Ni-W and Ni+W coatings. Solid State Phenomena. 2015;228:153-7.
  3. Sheng M, Weng W, Wang Y, Wu Q, Hou S. Co-W/CeO2 composite coatings for highly active electrocatalysis of hydrogen evolution reaction. Journal of Alloys and Compounds. 2018;743:682-90.
  4. Yamasaki T, Tomohira R, Ogino Y, Schlossmacher P, Ehrlich K. Formation of ductile amorphous and nanocrystalline Ni-W alloys by electrodeposition. Plating and Surface Finishing. 2000;87(5):148-52.
  5. Argañaraz MPQ, Ribotta SB, Folquer ME, Gassa LM, Benítez G, Vela ME, et al. Ni–W coatings electrodeposited on carbon steel: Chemical composition, mechanical properties and corrosion Electrochimica Acta. 2011;56(17):5898-903.
  6. Li B, Zhang W, Zhang W, Huan Y. Preparation of Ni-W/SiC nanocomposite coatings by electrochemical deposition. Journal of Alloys and Compounds. 2017;702:38-50.
  7. Zhang X, Qin J, Das MK, Hao R, Zhong H, Thueploy A, et al. Co-electrodeposition of hard Ni-W/diamond nanocomposite coatings. Scientific Reports. 2016;6(1):22285.
  8. He Z, Zhou Y, Wang Y, Guo P, Jiang W, Yao C, et al. Preparation and properties of Ni-W-P-TiO2 nanocomposite coatings developed by a sol-enhanced electroplating method. Chinese Journal of Chemical Engineering. 2021;44.
  9. Choi JH, Gyawali G, Dhakal DR, Joshi B, Lee SW. Electrodeposited Ni–W–TiC composite coatings: effect of tic reinforcement on microstructural and tribological properties. Acta Metallurgica Sinica (English Letters). 2020;33(4):573-82.
  10. Li B, Zhang W, Li D, Wang J. Electrodeposition of NiW/ZrO2 nanocrystalline film reinforced by CeO2 nanoparticles: Structure, surface properties and corrosion resistance. Materials Chemistry and Physics. 2019;229:495-507.
  11. Allahyarzadeh MH, Aliofkhazraei M, Rouhaghdam ARS, Torabinejad V. Electrodeposition of Ni–W–Al2O3 nanocomposite coating with functionally graded microstructure. Journal of Alloys and Compounds. 2016;666:217-26.
  12. Li B, Li D, Mei T, Zhang W. Fabrication and optimization of Ni-W/ZrO2-CeO2 composite coating for enhanced hardness and corrosion resistance. Results in Physics. 2019;13:102375.
  13. Farzaneh MA, Zamanzad-Ghavidel MR, Raeissi K, Golozar MA, Saatchi A, Kabi S. Effects of Co and W alloying elements on the electrodeposition aspects and properties of nanocrystalline Ni alloy coatings. Applied Surface Science. 2011;257(13):5919-26.
  14. Portela DG, Porto MB, de Almeida Neto AF. Parameters variation on Ni–Co–W coating electroplating to evaluate improvements in morphology and corrosion resistance. Journal of the Brazilian Society of Mechanical Sciences and Engineering. 2019;41(12):574.
  15. Mulukutla M, Singh A, Harimkar SP. Microstructure and wear behaviour of pulse electrodeposited alumina nanoparticle reinforced Co–W nanocomposite coatings. Transactions of the IMF. 2012;90(6):316-23.
  16. Saeidpour F, Zandrahimi M, Ebrahimifar H. Evaluation of pulse electroplated cobalt/yttrium oxide composite coating on the Crofer 22 APU stainless steel interconnect. International Journal of Hydrogen Energy. 2019;44(5):3157-69.
  17. Saeidpour F, Zandrahimi M, Ebrahimifar H. Pulse Electrodeposition of Cobalt/Zirconia Coatings: Oxidation and Electrical Performance of Ferritic Stainless Steel Interconnects. Oxidation of Metals. 2020;93(1):87-104.
  18. Mizushima I, Tang PT, Hansen HN, Somers MAJ. Residual stress in Ni–W electrodeposits. Electrochimica Acta. 2006;51(27):6128-34.
  19. Hu F, Chan KC. Deposition behaviour and morphology of Ni–SiC electro-composites under triangular waveform. Applied Surface Science. 2005;243(1):251-8.
  20. Hou K-H, Chen Y-C. Preparation and wear resistance of pulse electrodeposited Ni–W/Al2O3 composite coatings. Applied Surface Science. 2011;257(15):6340-6.
  21. Zhou H-h, Liao Z-w, Fang C-x, Li H-x, Bin F, Song X, et al. Pulse electroplating of Ni-WP coating and its anti-corrosion performance. Transactions of Nonferrous Metals Society of China. 2018;28(1):88-95.
  22. Guglielmi N. Kinetics of the deposition of inert particles from electrolytic baths. Journal of The Electrochemical Society. 1972;119(8):1009.
  23. Gyftou P, Pavlatou EA, Spyrellis N. Effect of pulse electrodeposition parameters on the properties of Ni/nano-SiC composites. Applied Surface Science. 2008;254(18):5910-6.
  24. Zahavi J, Hazan J. Electrodeposited nickel composites containing diamond particles. Plat Surf Finish. 1983;70(2):57-61.
  25. Low CTJ, Wills RGA, Walsh FC. Electrodeposition of composite coatings containing nanoparticles in a metal deposit. Surface and Coatings Technology. 2006;201(1):371-83.
  26. Celis JP, Roos JR, Buelens C. A mathematical model for the electrolytic codeposition of particles with a metallic matrix. Journal of The Electrochemical Society. 1987;134(6):1402.
  27. Wang S-C, Wei W-CJ. Kinetics of electroplating process of nano-sized ceramic particle/Ni composite. Materials Chemistry and Physics. 2003;78(3):574-80.
  28. Hwang, Woo-Seok, and Hyun Chul Park. Finite element modeling of piezoelectric sensors and actuators. AIAA Journal. 1993;31(5):930–37.
  29. Berçot P, Peña-Muñoz E, Pagetti J. Electrolytic composite Ni–PTFE coatings: an adaptation of Guglielmi's model for the phenomena of incorporation. Surface and Coatings Technology. 2002;157(2):282-9.
  30. Rai PK, Gupta A. Investigation of surface characteristics and effect of electrodeposition parameters on nickel-based composite coating. Materials Today: Proceedings. 2021;44:1079-85.
  31. Lee H-K, Lee H-Y, Jeon J-M. Codeposition of micro- and nano-sized SiC particles in the nickel matrix composite coatings obtained by electroplating. Surface and Coatings Technology. 2007;201(8):4711-7.
  32. Gyftou P, Pavlatou EA, Spyrellis N. Effect of pulse electrodeposition parameters on the properties of Ni/nano-SiC composites. Applied Surface Science. 2008;254(18):5910-6.
  33. Zimmerman AF, Palumbo G, Aust KT, Erb U. Mechanical properties of nickel silicon carbide nanocomposites. Materials Science and Engineering: A. 2002;328(1):137-46.
  34. Lee H-K, Lee H-Y, Jeon J-M. Codeposition of micro- and nano-sized SiC particles in the nickel matrix composite coatings obtained by electroplating. Surface and Coatings Technology. 2007;201(8):4711-7.
  35. Wang S-C, Wei W-CJ. Kinetics of electroplating process of nano-sized ceramic particle/Ni composite. Materials Chemistry and Physics. 2003;78(3):574-80.
  36. Gyftou P, Stroumbouli M, Pavlatou EA, Asimidis P, Spyrellis N. Tribological study of Ni matrix composite coatings containing nano and micro SiC particles. Electrochimica Acta. 2005;50(23):4544-50.
  37. Pavlatou EA, Stroumbouli M, Gyftou P, Spyrellis N. Hardening effect induced by incorporation of SiC particles in nickel electrodeposits. Journal of Applied Electrochemistry. 2006;36(4):385-94.
  38. Chen L, Wang L, Zeng Z, Xu T. Influence of pulse frequency on the microstructure and wear resistance of electrodeposited Ni–Al2O3 composite coatings. Surface and Coatings Technology. 2006;201(3):599-605.
  39. Bakhit B. Akbari A. A comparison study between saccharin and nano-SiC particles influences on the properties of Ni-Co alloy coatings electrodeposited by sediment codeposition technique. Journal of Surface Science and Engineering. 2014; 19(36): 19-36. .(In Persian)
  40. Lajevardi S, Shahrabi T. Effects of pulse electrodeposition parameters on the properties of Ni–TiO2 nanocomposite coatings. Applied Surface Science. 2010;256(22):6775-81.
  41. Das M, J U S, Kamal S, Widiadita Y, Mahamud A, Saito T, et al. Effect of pulse electrodeposition parameters on the microstructure and mechanical properties of Ni–W/B nanocomposite coatings. Nanomaterials. 2022;12:1871.
  42. Saeidpour F. Investigating the oxidation and electrical behavior of Crofer 22APU steel coated with Co/Y2O3 and Co/ZrO2 composites by electroplating method. PhD thesis. Shahid Bahonar University. 2019.(In Persian)
  43. Heidari G, Tavakoli H, Khoie S. Nano SiC-Nickel composite coatings from a sulfamat bath using direct current and pulsed direct current. Journal of Materials Engineering and Performance. 2010;19:1183-8.

ارتقاء امنیت وب با وف ایرانی