بررسی مقاومت به سایش و خوردگی پوشش الکترولس Ni-P/Ni-B تقویت‌شده با محلول حاوی سریا

نوع مقاله : مقاله پژوهشی

نویسندگان

1 دانشکده علوم کاربردی، دانشگاه صنعتی مالک اشتر، شاهین شهر، اصفهان

2 دانشکده مهندسی مواد، دانشگاه صنعتی مالک اشتر، شاهین شهر، اصفهان

چکیده

مقدمه و اهداف: سایش و خوردگی، از جمله چالش‌های اصلی هستند که عمر مفید و عملکرد اجزای صنعتی را کاهش می‌دهند. در این مطالعه، یک فرایند بهبودیافته با محلول حاوی سریا در پوشش‌های الکترولس Ni-P/Ni-B به‌منظور بهبود خواص مکانیکی، تریبولوژیکی و خوردگی اعمال شده است.
مواد و روش‌ها: توزیع یکنواخت نانوذرات سریا با واردکردن محلول حاوی سریا مشتق‌شده از پیش‌ساز آلکوکسیدی بوتوکسید سریم به حمام الکترولس Ni-B، ایجاد شد. مشخصه‌یابی با استفاده از آزمون‌های XRD و FESEM و DLS، آزمایش‌ پلاریزاسیون پتانسیودینامیک و سایش پین روی دیسک انجام شد.
یافته‌ها: نتایج نشان داد که استفاده از محلول حاوی سریا موجب بهبود یکنواختی توزیع ذرات تقویت‌کننده و تشکیل پوشش Ni-B با کیفیت سطحی مناسب شد، به‌طوری ‌که ترک سطحی واقعی مشاهده نشده و ویژگی‌های سطحی عمدتاً به مرز ندول‌های گل‌کلمی مربوط است. منحنی پلاریزاسیون نشان‌دهنده رفتار خوردگی پایدار و کندتر پوشش لایه‌نشانی‌شده با محلول حاوی نسبت‌به زیرلایه است که ناشی از تشکیل لایه محافظ و افزایش پایداری شیمیایی سطحی است. استفاده از پوشش Ni-P/Ni-B-CeO2 روی زیرلایه آلومینیومی موجب کاهش 21% ضریب اصطکاک و همچنین کاهش 70% نرخ سایش ویژه نسبت به زیرلایه شده است. 
نتیجه‌گیری: استفاده از محلول حاوی سریا در پوشش‌های Ni-B، به‌دلیل جلوگیری از تجمع ذرات در پوشش منجر به افزایش قابل‌توجه مقاومت دربرابر خوردگی و بهبود خواص مکانیکی مانند کاهش ضریب اصطکاک و بهبود مقاومت به سایش پوشش شد. 

کلیدواژه‌ها

موضوعات

عنوان مقاله [English]

Investigation of the Wear and Corrosion Resistance of Electroless Ni-P/Ni-B Coating Reinforced with Ceria Sol

نویسندگان [English]

  • Faezeh Badiee 1
  • Daryush Arabian 1
  • Hossein Jamali 2
  • Shahab Torkian 2
1 Faculty of Applied Sciences, Malek Ashtar University of Technology, Shahin Shahr, Isfahan
2 Department of Materials Engineering, Malek Ashtar University of Technology, Shahin Shahr, Isfahan
چکیده [English]

Introduction and Objectives: Wear and corrosion are among the primary challenges that reduce the service life and performance of industrial components. In this study, a sol-enhanced method is employed to incorporate ceria into electroless Ni-P/Ni-B coatings to improve mechanical, tribological, and corrosion properties.
Materials and Methods: A uniform distribution of ceria nanoparticles was achieved by introducing ceria sol derived from an alkoxide precursor into the Ni-B electroless bath. Characterization was performed by XRD and FE-SEM, DLS, potentiodynamic polarization test, and pin-on-disk wear tests.
Results: The results showed that the use of ceria sol improved the uniformity of the distribution of reinforcing particles and formed a relatively dense Ni-B coating with good surface quality and no real surface cracks. The surface features were mainly related to the boundaries of cauliflower nodules. The polarization curve indicates a more stable with slower rate of corrosion for the CeO2-containing coating compared to the substrate, due to the formation of a protective layer and increased surface chemical stability. Using the Ni-P/Ni-B-CeO2 coating on the aluminum substrate resulted in a 21% reduction in the friction coefficient and a 70% reduction in the specific wear rate compared to the substrate.
Conclusion: Using sol of ceria in Ni-B coatings, due to the prevention of particle accumulation in the coating, led to a significant increase in corrosion resistance, reduced friction coefficient, and improved wear resistance of the coating.

کلیدواژه‌ها [English]

  • Electroless
  • Coating
  • Wear
  • Ceria
  • Sol

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مواد پیشرفته در مهندسی
دوره 45، شماره 2
(شماره پیاپی 53)
تیر 1405
صفحه 135-149

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