اثر نسبت حجمی مذاب- جامد و سرعت دوران بر فصل مشترک جفت فلزی منیزیم- آلومینیم در ریخته‌گری گریز از مرکز

نویسندگان

دانشکده مهندسی مواد، دانشگاه علم و صنعت ایران

چکیده

در پژوهش حاضر فرایند ریخته­گری گریز از مرکز برای تولید جفت فلزی منیزیم-آلومینیم مورد استفاده قرار گرفت. مذاب منیزیم در دمای 700 درجه سانتی­گراد با نسبت­های حجمی مذاب-جامد 5/1 و 3 درون جامد آلومینیمی پیش­گرم شده تا دمای 450 درجه سانتی­گراد و در حال دوران در سرعت­های 800، 1200، 1600 و 2000 دور بر دقیقه ریخته­گری شد. نمونه­ها درون دستگاه ریخته­گری گریز از مرکز تا رسیدن به دمای 150 درجه­ی سانتی­گراد به آرامی سرد شدند. بررسی­های تاثیر نسبت حجمی مذاب-جامد نشان داد که افزایش نسبت حجمی از 5/1 به 3، به دلیل غلبه نیروی انقباضی بر برایند نیروهای وارد بر فصل مشترک، منجر به از بین رفتن اتصال متالورژیکی در فصل مشترک منیزیم-آلومینیم می­شود. بررسی­های تحلیل میکروسکوپی الکترونی مجهز به طیف‌سنج پراش انرژی پرتو ایکس (EDS) و پرتو ایکس (XRD) نشان داد که ترکیبات بین فلزی Al3Mg2 و Al12Mg17 و ساختار یوتکتیک δ+Al12Mg17 (δ محلول جامد منیزیم در آلومینیم) در فصل مشترک تشکیل می­شوند. تصویر میکروسکوپی نیروی اتمی (AFM) از سطح آلومینیم نشان داد که سطح در ابعاد اتمی دارای پستی و بلندی است که می‌تواند منجر به تشکیل حفره­های گازی در فصل مشترک شود.

کلیدواژه‌ها


عنوان مقاله [English]

Effects of Melt/Solid Volume Ratio and Rotational Speed on the Interface of Al/Mg Bimetal in Centrifugal Casting

نویسندگان [English]

  • M. Sarvari
  • M. Divandari
Department of Materials Engineering, Iran University of Science and Technology, Tehran, Iran.
چکیده [English]

In this study, centrifugal casting process was used for producing Al/Mg bimetal. Molten Mg was poured at 700 oC, with 1.5 and 3 melt-to-solid volume ratio (Vm/Vs) into the 450 oC preheated solid Al rotating at 800, 1200, 1600 and 2000 rpm. Castings were kept inside the centrifuged casting machine and cooled down to 150 oC. Investigating the effect of melt-to-solid volume ratio showed that increasing volume ratio from 1.5 to 3 results in diminishing metallurgical bonding in Al/Mg interface, because the force of contraction overcomes the resultant force acted on the interface. The results of study by scanning electron microscope (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD) showed that bimetal compounds of Al3Mg2, Al12Mg17 and δ+Al12Mg17 eutectic structure (δ is the solid solution of Mg in Al) are formed in the interface. Atomic force microscopy (AFM) image of Al surface showed that the surface was rough in atomic dimentions, which can result in the formation of gas pores in the interface.

کلیدواژه‌ها [English]

  • Al-Mg
  • Centrifugal casting
  • interface
  • Intermetallic compounds
  • Force of contraction
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